What's a Powerstroke CCV Reroute kit ?
A CCV reroute kit is a system that reroutes the Crankcase Ventilation (CCV) gases. It replaces the factory filter box with a high-flow venturi-style block or catch can, directing those oily gases away from the intake tract and either into a collector or safely out to the atmosphere.
A Powerstroke CCV Reroute kit is one of the smartest upgrades you can make to protect your diesel engine and maintain long-term performance. From the factory, Powerstroke engines route oil-laden crankcase vapors back into the intake, where they can cause oil buildup, carbon deposits, and unnecessary wear on critical components like the turbo and intercooler.
Key Benefits of Installing a Powerstroke CCV Reroute kit
- Reliability: Stop CCV filter clogs to prevent seal-damaging crankcase pressure.
- Engine Longevity: Keep your intake and valves pristine by stopping oil recirculation.
- Lower Maintenance: Eliminate the recurring cost of expensive factory CCV filter swaps.
- Turbo Protection: Prevent oil vapor from coating and pitting your turbo compressor wheel.
- Performance: Experience cleaner combustion and more consistent throttle response.
- Better Cooling: Ensure your intercooler stays oil-free for maximum heat exchange.
Powerstroke CCV Reroute kit : Deleted vs. Stock
| Dimension |
Stock (Factory) |
CCV Reroute (Deleted) |
| Horsepower |
Limited by oil-contaminated intake; prone to performance-robbing carbon buildup. |
Optimized; Maintains peak output by ensuring only clean, oxygen-rich air enters the engine. |
| Fuel Economy |
Average; Efficiency degrades as the intercooler and sensors coat in oil sludge. |
Improved; Slight gains (1–2 MPG) are reported as combustion efficiency stays consistent. |
| Maintenance Cost |
High; Requires regular replacement of the costly factory CCV filter box (every 30k–60k miles). |
Minimal; Eliminates the filter box entirely; a one-time install with zero recurring part costs. |
| Reliability |
Moderate; Clogged CCV filters can spike crankcase pressure, leading to blown engine seals. |
Significantly Enhanced; Vents pressure freely to protect seals and prevent intercooler boot failure. |
| Exhaust Gas Temp |
Higher; An oil-coated intercooler is less efficient at cooling the intake charge. |
Lower EGTs; A dry intercooler maintains maximum cooling capacity for the incoming air. |
| Legal Status |
Street Legal; EPA compliant. |
Off-Road / Competition Use Only. |
| Intake Condition |
Sludge; Turbo blades and charge pipes are coated in sticky oil and soot residue. |
Pristine; The entire intake tract remains dry and free of oil contamination. |
Powerstroke CCV Reroute kit Models Year Fitment Guide
Choose the perfect Powerstroke CCV Reroute kit by year to guarantee seamless fitment and performance.
| Powerstroke CCV Reroute Kit |
Engine & Model Year |
Factory CCV System |
Common Issues |
Recommended CCV Reroute Setup |
| 7.3L Powerstroke CCV Reroute Kit |
1999–2003 |
Closed CCV to intake |
Oil mist buildup in intake, intercooler contamination |
Atmospheric CCV Reroute Kit |
| 6.0L Powerstroke CCV Reroute Kit |
2003–2007 |
Closed CCV to intake |
Excessive crankcase pressure, oil in intercooler, intake sludge |
Vented CCV Reroute Kit with filter |
| 6.4L Powerstroke CCV Reroute Kit |
2008–2010 |
Integrated CCV with emissions routing |
Oil vapor entering intake, EGR fouling |
External CCV Reroute Kit |
| 6.7L Powerstroke CCV Reroute Kit |
2011–2014 |
Closed CCV routed to turbo inlet |
Oil mist in charge air system, intercooler pooling |
Filtered CCV Reroute Kit |
| 2015–2019 |
Updated CCV routing |
Intake oil buildup, sensor contamination |
Model-Year-Specific CCV Reroute Kit |
| 2020–2024 |
Advanced CCV with emissions integration |
Limited aftermarket options |
Vetted CCV Reroute Kits for Supported Models Only |
Below is a guide to our specialized 6.7L Powerstroke CCV Reroute Kit solutions. You can select the corresponding product below to view full specifications and compatibility details:
How to Install a Powerstroke CCV Reroute kit
Installing a Powerstroke CCV (Crankcase Ventilation) reroute kit redirects oil-laden crankcase vapors away from the intake system, helping keep the intercooler, turbo inlet, and intake piping clean.
Installation Steps
- Engine Bay Preparation: The engine is allowed to cool, and the factory CCV outlet location is identified—typically on the valve cover or upper engine assembly, depending on the Powerstroke generation.
- Factory CCV Hose Disconnection: The factory CCV hose that routes crankcase vapors back into the intake or turbo inlet is carefully disconnected. This eliminates oil mist from being recirculated into the intake system.
- CCV Reroute Kit Installation: The CCV reroute hose and fittings are installed onto the factory CCV port. Kits may vent vapors to atmosphere or route them through a filter, depending on design and local regulations.
- Hose Routing & Securing: The reroute hose is positioned away from heat sources and moving components, then secured using clamps or brackets to ensure proper clearance and durability.
- Final Inspection & Verification: All connections are checked for secure fitment. The engine is started briefly to confirm normal crankcase ventilation and ensure there are no leaks or abnormal pressure issues.
Note: Every EngineGo kit includes a comprehensive, model-specific guide to ensure your installation is seamless and your fitment is guaranteed. For technical deep-dives, step-by-step photos, and specific torque specs, you can find detailed information under the "Installation Guide" tab on every product page.
Why Choose EngineGo for Powerstroke CCV Reroute kit
Choosing EngineGo means partnering with diesel performance experts. We back every build with technical support, ensuring your truck moves from the shop to the street with peak power and reliability.
15+ Years of Expert Support
In-House Specialists: Our team has over 15 years of hands-on experience in Ford Powerstroke, Cummins, and Duramax platforms..
Expert Guidance: We provide comprehensive support, from initial fitment questions to final tuning advice.
High-Performance Reliability
Built to Last: We pride ourselves on offering parts designed for maximum durability and long-term reliability.
Expertly Vetted: Every product is backed by our deep understanding of diesel engines.
A Seamless Shopping Experience
Free Shipping: Many of our kits include free shipping to get your project started without extra costs.
Money-Back Guarantee: Shop with confidence knowing your purchase is protected if you aren't satisfied.
Off-Road Use Disclaimer
Diesel delete kits are intended for off-road and competition-use vehicles only. These products are not legal for use on public roads and are sold strictly for non-emissions-controlled applications.
Always verify and comply with local, state, and federal regulations before purchase or installation.
FAQ
Will a CCV reroute kit fit my Powerstroke?
Each product listing specifies exact engine year and model compatibility to ensure proper fitment.
Is a CCV reroute kit safe for daily driving?
Yes. When installed correctly, it improves engine cleanliness and helps protect vital components.
Does a CCV reroute kit affect emissions compliance?
Some kits are intended for off-road or competition use only. Always review product details and local regulations.
